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Belt drives · Speed ratio · Belt length · Compound

Pulley Speed Calculator

Size a belt drive in seconds. The speed ratio is pure geometry — N2 = N1 × D1 ÷ D2 — and everything else follows: belt surface speed, open-belt length, compound two-stage reductions, and the power/torque trade-off P = T·ω. Four solvers below, each with every inversion direction.

4solvers
9inversion directions
10FAQs answered

Speed Ratio Solver — any 3 of 4

N2 = N1 × D1 ÷ D2  ·  leave exactly one field blank

How the math works

A belt drive is a constant-surface-speed device: the belt's speed v = π·D·N/60 must be the same at both pulleys, so π·D1·N1/60 = π·D2·N2/60 and the π's cancel into N2 = N1·D1/D2. The open-belt length formula adds the two tangent spans (2C) plus the wrapped arcs; the (D2−D1)²/(4C) term corrects for the unequal wrap when the pulleys differ. Power through an ideal drive is conserved, P = T1·ω1 = T2·ω2, so torque scales inversely with speed: T2/T1 = N1/N2 = D2/D1.

Real belts slip 1–5% under load and flex around small pulleys, so treat these results as ideal and check with a tachometer after tensioning.

Frequently asked questions

How do you calculate pulley speed?

The driven pulley's speed is the driver speed times the diameter ratio: N2 = N1 × D1 ÷ D2. D1 and D2 are the driver and driven pulley diameters in the same units. Example: a 1,750 RPM motor with a 4″ driver and an 8″ driven pulley gives N2 = 1,750 × 4 ÷ 8 = 875 RPM. A bigger driven pulley always turns slower.

How do I find the RPM of the driven pulley?

Enter any three of the four values — driver RPM (N1), driver diameter (D1), driven RPM (N2), driven diameter (D2) — and this calculator solves the fourth from N2 = N1·D1/D2. To size a pulley for a target speed instead, solve D2 = N1·D1 ÷ N_target. All four inversion directions are covered in the Speed Ratio tab.

How do you calculate belt speed?

Belt surface speed is the pulley circumference times its rotation rate: v = π × D × N ÷ 60, where D is the pulley diameter in meters and N is RPM — the result is in m/s. Example: a 4″ (0.1016 m) pulley at 1,750 RPM moves the belt at ≈ 9.31 m/s (≈ 1,833 ft/min). The Belt Speed tab also converts between m/s, ft/min, and km/h, and can invert v back to RPM.

How do you calculate V-belt length for an open belt drive?

For an open (uncrossed) belt: L = 2C + π(D1 + D2)/2 + (D2 − D1)²/(4C), where C is the center distance between shaft axes. Example: D1 = 101.6 mm (4″), D2 = 203.2 mm (8″), C = 609.6 mm (24″) gives L ≈ 1,702.2 mm (≈ 67.0″). Pick the nearest standard belt length and re-tension by adjusting C.

How do you calculate a compound (two-stage) belt drive?

Multiply the per-stage ratios. Stage 1 gives N_mid = N1 × D1a/D2a and stage 2 gives N_out = N_mid × D1b/D2b, so the total ratio = (D1a/D2a) × (D1b/D2b) and N_out = N1 × total ratio. Example: 1,750 RPM through 3″→9″ then 4″→12″ gives 1,750 × (1/3) × (1/3) = 194.4 RPM. Two stages are the normal way to reach big reductions without tiny drivers.

What is the difference between pulley speed ratio and mechanical advantage?

They describe the same transmission but from different sides. Speed ratio (this tool) is kinematic: N2/N1 = D1/D2 — how RPM transforms. Mechanical advantage (our mechanical advantage calculator) is about force: a pulley system's MA is the number of rope segments supporting the load, not a ratio of diameters. The link between them is power: where speed ratio halves the RPM, ideal torque doubles (T2 = T1 × D2/D1) — real machines lose a little to belt friction, which is why torque isn't quite double.

How do speed ratio and torque relate in a belt drive?

They are inverse (ideally): T2 = T1 × D2/D1. Slowing down with a larger driven pulley multiplies torque by the same factor — e.g. the 1,750→875 RPM example doubles torque from ≈3.0 lb·ft to ≈6.0 lb·ft, minus a few percent lost to belt slip and flexing. Power is (nearly) conserved: P ≈ T1·ω1 ≈ T2·ω2. See also our gear ratio calculator for the toothed-gear analogue.

How do you calculate torque from horsepower and RPM?

Use T = 5,252 × HP ÷ RPM for lb·ft, or the SI form T = P ÷ (2πN/60) for N·m. Example: a 1 HP motor at 1,750 RPM delivers 5,252 ÷ 1,750 ≈ 3.00 lb·ft (≈ 4.07 N·m). The Power & Torque tab converts between W, kW, and HP on both sides of P = T·ω.

Does belt slip change the actual pulley speed?

Yes — the formulas here are ideal (no slip). Real V-belts slip roughly 1–5% under load, so the driven pulley runs slightly slower than N1·D1/D2. Belt dressing, proper tensioning, matched belt sets, and staying within the belt's power rating minimize slip. If your measured RPM is much lower, suspect a worn or undersized belt, not the math. For a sanity check, measure the driven shaft with a tachometer and compare.

How do I size a pulley to get a target RPM?

Rearrange the ratio: D2 = N1 × D1 ÷ N_target for the driven pulley, or D1 = N_target × D2 ÷ N1 for the driver. Example: target 1,200 RPM from a 1,750 RPM motor with a 4″ driver → D2 = 1,750 × 4 ÷ 1,200 ≈ 5.83″. Practical tips: avoid drivers under ~3″ for standard V-belts (excessive flex losses), keep ratio per stage below ~3:1, and re-check belt length whenever you change a diameter.

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